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Zhengzhou IW Diamond Co.,Ltd.
Add:No.1,Yulin,Shuangqiao, HIGH-
NEW Tech Zone,Zhengzhou,Henan,
450001,China
Tel: +86-371-86082760
Fax: +86-371-86617960
Web: www.iwdiamond.com
Email: sales@iwdiamond.com
  Specialty Wire Dies
 
  PCD(Polycrystalline Diamond) Shaving Die
Polycrystalline Diamond Shaving Die
The bearing area of PCD shaving dies support shaved wire materials against the vibration, the wire surface shaved by a PCD die is much better than that shaved by a TC die.
Polycrystalline Diamond Shaving Die
 

Shaving Dies with Tungsten Carbide(TC) insert are widely used for shaving application. But TC shaving dies haven't performed well relatively for lifetime, the shaved surface and high-precision controlled. To use polycrystalline diamond(PCD) for shaving is a better choice. It has proven to provide a superior surface finish and improved consistency for different wire materials.

Polycrystalline Diamond Shaving Die
The bearing area of PCD shaving dies support shaved wire materials against the vibration, the wire surface shaved by a PCD die is much better than that shaved by a TC die.
 
The lifetime of PCD shaving dies provide 20 to 80 times (depending on materials) longer tool life than TC shaving dies. The long life reduces the setup time of exchange dies.
 
Comparison of TC Shaving Die and PCD Shaving Die
TC Shaving Die
Advantages: dies cost cheap.
Disadvantages: short lifetime, poor consistency of wire, surface defects, high temperature.
Polycrystalline Diamond Shaving Die
PCD Shaving Die
Advantages: long lifetime, good consistency, high wear resistance and impact resistance.
Disadvantages: Higher unit prices, longer lead time.
 
Application
Copper wire, aluminum wire, gold wire, titanium alloy wire, etc. that require wire surface shaved.
Polycrystalline Diamond Shaving Die
This picture was taken from our customer's Chinese factory.
 
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IWD specializes in high quality Natural
Diamond Dies and PCD Dies using PCD
Sumidia & PCD Diamond Innovative
blanks. PCD blanks are offered as Self
Supported , Thermally Stable up to 1700
degrees Celsius and Carbide Supported.
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Zhengzhou IW Diamond Co.,Ltd.
Add: No.1, Yulin, Shuangqiao, HIGH-
NEW Tech Zone, Zhengzhou, Henan,
450001, China
Tel: +86-371-86082760
Fax: +86-371-86617960
Web: www.iwdiamond.com
Email: sales@iwdiamond.com
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